More details of my low power transmitting setup for longwave

Since the posts on 22nd February and 8th May, I have received requests to post more information on the setup I used for my low power test transmissions on the longwave 2190m band.

The circuit schematic and pcb artwork for the AF amplifier are shown above; click on the images to expand them. The original size of the artwork is 70 x 100mm. The pcb is single-sided; top component layer, bottom copper layer. Anyone wishing to copy my pcb design might need to modify the tracks connecting T1, depending on the actual transformer which is available and the windings used.

A +18V dc power supply can be used for greater output power. I didn't try this only because I don't have a convenient way of providing that voltage, and also the fan is a 12V unit.

Experimental low power amplifier for 2190m longwave

I salvaged some potentially useful parts from a faulty pc power supply, e.g. bridge rectifier, schottky diodes, heatsink, fan, chokes, transformers. The 12V-0-12V, 5V-0-5V output transformer typically operates near 40KHz. I thought of using it for the output matching transformer in a low power transmit amplifier for the 136KHz, 2190m longwave band.
My design is based on the very cheap, ( half a $ ), TDA2030 class AB audio amplifier ic, which has a bandwidth of 140KHz.
The circuit is experimental. I was curious to find out if such an amplifier would be useful for 136KHz, despite using some untypical, possibly 'unsuitable', components.

I built the amplifier on a home-made printed circuit board, 70 x 100mm. The ex-pc transformer, ( yellow & black ), is on the left. The TDA2030 is mounted on the ex-pc heatsink. ( Pcb artwork and the circuit schematic are available from me on request ).

Fitting the circuit board inside the old pc power supply box, ( cover not shown ), with its original 12V fan, and adding a LED, rf and dc connectors, completed the construction.

For testing, I powered the amplifier from a +13.6Vdc power supply and connected the input to my frequency synthesiser tuned to 137.8KHz. With the input attenuation set to minimum, and the output terminated in a 50 Ohm load, the measured voltage gain was 41.75dB. Output power was 3.5W.
I could now either connect the amplifier directly to my longwave antenna and make some very low power test transmissions, or use it as an intermediate amplifier stage in a much more powerful transmitter, yet to be built.

Home-made PCBs

I made a printed circuit board, (PCB), today as part of the same construction project reported on 25th January. The quality achieved when making ones own boards in the kitchen at home can be remarkably high. I use silkscreen printing and photographic methods of production depending on the nature of the board. If I need a copper ground plane, (as in this case today), in order to equalise earth currents because radio-frequency signals will be present, I adopt the photographic method. If there are only to be tracks present, then the silkscreen printing method is quicker.
The picture shows the silkscreen layer, (top), for component locations, then the track pattern, (mid), and finally the etched board ready for drilling and populating. Click on the picture to enlarge it.